| WHW Custom SG build process - Members - Home | ||||||||||||||||||||||||||||||||||||||||
| - The Story | ||||||||||||||||||||||||||||||||||||||||
| After a couple decades as a loyal Gibson player exclusively (as evidenced by the 10+ Gibson guitars currently in the "guitarsenal"), I've come to the conclusion that while they are generally aesthetically superior to most other guitars and capable of producing tones that are instantly recognizable as well as extremely heavy, I've encountered a few significant problems with them, namely: | ||||||||||||||||||||||||||||||||||||||||
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| Thus, I began doing Internet research on luthiers and custom guitar companies only to find that most were not set up to build baritone models because they do a lot of machine work and tooling, plus frankly the demand for baritones isn't that great outside of some surf rockers and eccentrics (which is surprising in this era of "Nu" and "Extreme" this and that, but I digress.....) | ||||||||||||||||||||||||||||||||||||||||
| Finally (and somewhat randomly), I happened upon the website for Onyx Forge Guitars in California and could not believe what I was reading. Specifically it was this section: | ||||||||||||||||||||||||||||||||||||||||
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| Needless to say, I was stunned by what I'd just read and my mind was running wild with ideas/possibilities! I hammered out a quick email with questions regarding my "ideal" axe, and literally within minutes I received a phone call back from the man behind Onyx Forge Guitars, Roy Bullis, who happened to be online when I sent my mail. | ||||||||||||||||||||||||||||||||||||||||
| My initial reaction was "now THIS is customer service" (even though I wasn't a customer just yet!). I found Roy to be very personable, knowledgeable and above all understanding of my plight with other guitar manufacturers and my having had to compromise all along the way. The bottom line here is Roy told me that what I wanted was ABSOLUTELY do-able, and we discussed a few details to improve upon my initial concept. | ||||||||||||||||||||||||||||||||||||||||
| Within an hour I had a full spec sheet sitting in my inbox based upon our discussion that day; between our discussion and the attention to detail in the spec sheet, I came to the conclusion relatively quickly that Onyx Forge Guitars were the way to go for me. | ||||||||||||||||||||||||||||||||||||||||
| After a couple weeks of trading countless emails (I've never really experienced this degree of customer service/interaction before!) and several revisions to the original spec sheet, we eventually came up with my ultimate custom guitar (as of 2006 anyway!): the Onyx Forge WHW Baritone SG Custom! Here are the exact specs of this 100% custom instrument: | ||||||||||||||||||||||||||||||||||||||||
| BODY | ||||||||||||||||||||||||||||||||||||||||
Body Style: SG |
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| HARDWARE/FINISH MATERIAL | ||||||||||||||||||||||||||||||||||||||||
| Fasteners: All screws polished 18-8 stainless steel Control plate/cover: Back cover - .09" black plastic Knobs: Black speed knobs (Gibson) Bridge: Chrome Tailpiece: Chrome Jack: Polished aluminum alloy String Ferules: N/A |
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| PICKUPS | ||||||||||||||||||||||||||||||||||||||||
| Neck: Gibson 496R ceramic, black (Chromed nickel cover installed at
Onyx Forge) Bridge: Gibson 500T ceramic, black (Chromed nickel cover installed at Onyx Forge) Piezo Bridge: LR Baggs Piezo "TuneOMatic" style bridge with Control X onboard preamp for mixing/isolating piezo and magnetic output Pickup Color/Covers: Chromed Nickel Mounting Rings: Custom Macassar Ebony |
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| NECK | ||||||||||||||||||||||||||||||||||||||||
| Neck Construction: Bolt Neck Baritone, 13 degree tilt headstock with
Onyx Forge 3/side headstock, zinc alloy threaded inserts Neck Wood: Flame Maple Fretboard Wood: 1st Grade Macassar Ebony with WHW logo centered on 12th fret in Paua abalone, no other markers Number Of Frets: 22 Zero Fret: No Scale Length: 28" Profile: "C" with rolled edges Binding: No Headstock Binding: No Fretboard Radius: 12" Nut Width: 1 11/16" (1.69") Nut Material/Type: Custom laminated Graphtech/brass alloy Fretwire Material: Stainless Steel Fretwire Size: Medium Jumbo Tuning Machines: Grover full size locking post 18:1 ratio - chrome String Tee/Guide: No Threaded Inserts: Threaded zinc alloy Truss Rod: Custom length, double acting adjustable at headstock Truss Rod Cover: Onyx Forge shape, Macassar Ebony Peg Head/Logo: Flame Maple 3/side Onyx Forge with Paua abalone logo Head Plate: No Finish: Cobalt/Purpleburst to match body under satin nitrocellulose laquer on back of neck/headstock. Shoot gloss nitro on headstock face. Fretboard Markers: No - WHW logo at 12th fret only - readable from the bridge Side Marker Dots: 2mm Paua abalone |
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| SWITCHING | ||||||||||||||||||||||||||||||||||||||||
| LR Baggs Control X preamp with 3 Way to toggle/mix between Piezo bridge and humbuckers. Uses master pot to fade between mags and piezo with switch in center position. Switchable to mono or stereo output via stereo jack and "Y" cable. Stereo/mono switch to be accessable from front of guitar (push/pull) | ||||||||||||||||||||||||||||||||||||||||
| TONE/VOLUME CONTROLS | ||||||||||||||||||||||||||||||||||||||||
| Piezo: volume with control board for mixing with standard pickups
Humbuckers: one balance/blend pot with master volume and tone pots. Vol/Tone pots are push/pull that when pulled split each of the humbuckers |
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| WIRING | ||||||||||||||||||||||||||||||||||||||||
| Modern and vintage cloth with grounded conducting paint in all pockets and channels | ||||||||||||||||||||||||||||||||||||||||
| CASE | ||||||||||||||||||||||||||||||||||||||||
| Unitec custom "Ultra" ATA Rated case, extruded ABS, plush recessed interior fitted for this guitar | ||||||||||||||||||||||||||||||||||||||||
| Upon my approval of these specs (and of course receipt of my downpayment), Roy started "making sawdust" immediately, and consistantly maintained a high degree of interaction with me, sending email updates weekly with photos throughout the build process, which I am going to share with you here! | ||||||||||||||||||||||||||||||||||||||||
| - The Build Process: | ||||||||||||||||||||||||||||||||||||||||
| Update 12/2/2006 | ||||||||||||||||||||||||||||||||||||||||
| Body: The top and front edges of the body have been quarter rounded to
prepare for hand beveling / contouring where required. The figure is
visible, but will pop out much more after being shot with lacquer. The
control locations have been set, and the body is prepared for routing
out the control cavity / cover indent Neck: The neck has been machined for the truss rod, and is ready to be cut out and partially shaped in prep for the fretboard. |
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| Update 12/9/2006 | ||||||||||||||||||||||||||||||||||||||||
| Body: As indicated on the attached, have just finished most of the machining on the body prior to hand carving the belly contour and "SG"
bevels. I've included a couple of shots of how the wiring access hole
is drilled for the Piezo bridge. It's a bit tricky in that it's angled
downward toward the bridge at a little of 1 degree to get the correct
depth under the bridge.Still have to carve the heel and drill the
recesses for the neck screw ferrules. There will be some additional
machining in the control pocket to set the proper face thickness for
each control pot. Neck: Pre shaped, drilled, inserts installed, aligned with the body and is almost ready for fretboard lamination. More detail as we go on that regarding further shaping. |
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| Update 12/16/2006 | ||||||||||||||||||||||||||||||||||||||||
| Body: These pics were taken right after final machining and hand
carving the bevels / belly contour. All of the pots / controls have
been fitted such that the face thickness accommodates the pot / switch
shaft lengths, as well as the 9V battery and Piezo summing card. Neck: The neck looks about the same as last week, as I'm still waiting for the fretboard. I believe it will ship next week. After the fretboard is laminated to the neck, a full fitup will be done. The entire guitar is assembled, but not wired. Any adjustments are then made for fitup, the guitar is disassembled and final shaped / sanded. After that point, it's time to shoot some nitrocellulose lacquer. There is a small void within the brownish spot on the back. Don't worry, that will fill fine and will look great. Next week I'll trace an outline of the body and send it to Unitec to have them make the custom fit ATA case for this guitar / neck length. |
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| Update 12/23/2006 | ||||||||||||||||||||||||||||||||||||||||
| Here's a bunch of pics I took Friday after working the neck. Starting to come together and look a little bit like a custom guitar. I have another day of work to install the frets and to lam / shape / cut a nut. After that, I'll completely fit up and assemble the entire guitar except for stringing and wiring. That includes making and fitting the Ebony PUP rings and truss rod cover, fitting the tuning machines, etc. It's then disassembled, final sanded, and finishing begins. | ||||||||||||||||||||||||||||||||||||||||
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| Update 12/30/2006 | ||||||||||||||||||||||||||||||||||||||||
| The coming week it will be final sanded / detailed and the first coats of nitro applied. It's hard to see, but the stereo / mono button is black, and is surrounded by a front flush chrome ferrule. It's set up such that it will be out of the way, yet easily switchable. When it's pushed in, its just about flush with the top (mono). | ||||||||||||||||||||||||||||||||||||||||
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| Update 1/7/2007 | ||||||||||||||||||||||||||||||||||||||||
| No pics this week. The body and neck have been shot with the first 9
coats of nitro and sanded. Another 9 will be shot, color sanded, and
the dye will be applied, as well as the logo, serial no's, etc. before
the last 18 - 27 coats of nitro. Nitro goes on very thin. The first coats are wet sanded to a fairly high degree of smoothness, and about 85% of the nitro is actually removed after the first 9 coats. As a matter of fact, there are a few small spots on the body that have been taken back down to the original surface. Successive coats are smoother, so less finish is removed. The end product will dry such that the actual mil thickness of finish is as thin or thinner than a factory applied polyester job. |
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| Update 1/12/2007 | ||||||||||||||||||||||||||||||||||||||||
| Here are some pics taken today after shooting multiple dye layers in 3
colors and only 1 clear coat. It's VERY difficult to take pics and
have them come out looking like they do under original conditions. To
illustrate, there are 2 identical shots of the headstock. One with
flash, the other without. Reality is somewhere in between, but is
highly dependent on the color and brightness of the light source
illuminating the guitar. The brighter the source, the more evident the
red is. The one thing I can say is that I'm quite happy with the way it turned out. It will improve as the finishing procedure progresses through next week. Also note that all of the pockets have been coated with conducting paint. The blue dots in the control cavity have been masked so that the lacquer does not insulate those spots.All the control pots / switches will be grounded, and will in turn ground the paint and pull / ground out all spurious radio frequency interference. |
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| Update 1/19/2007 | ||||||||||||||||||||||||||||||||||||||||
| All but the last round of nitro has been shot on the neck and body. Wet / cold weather has slowed things down just a bit. The last finish coats will be applied this coming week, including the satin nitro on the neck Then the curing period of 10 days begins. During that time I'll pre-wire all the controls, polish the hardware and generally get all the materials ready for final assembly. | ||||||||||||||||||||||||||||||||||||||||
| Update 1/23/2007 | ||||||||||||||||||||||||||||||||||||||||
| Shot the last coats of nitro today on both the body and neck, including satin on the neck. She's resting (curing) comfortably. | ||||||||||||||||||||||||||||||||||||||||
| Update 1/25/2007 | ||||||||||||||||||||||||||||||||||||||||
| The baritone was shot with the final round of nitro on Tuesday. It will be curing until the first week of Feb (10 days or so). See the attached pics - shots taken both in and outdoors. These will be the last pics until the guitar is final sanded, polished, assembled and set up. Providing there are no problems, I keep the guitar tuned to pitch for 2 days or so, then re-check and adjust the setup and ship it out. The nitrocellulose lacquer continues to bring out the figure in the wood for about a week after it's shot with the final coats. It will really come alive when final polished and some chrome, Ebony and polished stainless steel are hung on it. While it's curing, I'll pre-wire all of the electronics I can on a board drilled to the same dimensions as the control layout on the body. The frets will be leveled, polished and the Ebony board will be "painted" with multiple coats of a lemon / olive oil combo that I mix up. When it get to you, it may smell a little like the main course of an Italian dinner. Play it, don't eat it. |
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| Update 2/3/2007 | ||||||||||||||||||||||||||||||||||||||||
| Your custom will be final sanded, polished and assembled mid / late next week. Will forward some shots when it's assembled, prior to shipment. | ||||||||||||||||||||||||||||||||||||||||
| Update 2/8/2007 | ||||||||||||||||||||||||||||||||||||||||
| Spent the last 2 days polishing, wiring, assembling and setting this
monster up. As discussed earlier, I'll hold on to it, make final
adjustments on the weekend, and ship it on Monday via next day air. I'm very happy with the way this instrument plays and sounds. Tonal range, sustain and playability are excellent. I think you'll like it. |
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| A new Onyx Forge custom is born! | ||||||||||||||||||||||||||||||||||||||||